ABOUT US
“Since 1996, we, PRETECH Automation Pvt Ltd as an organization engaged in manufacturing, exporting and supply of complete gamut of Process System comprising Pilot Plants, small capacity process plants, Turnkey Industrial Automation Projects, Industrial Electrical and Automation panels, latest Industry 4.0 solutions. In addition to this, we are also providing highly cost-effective, reliable and flexible Emerson Automation Systems.
OUR BUSINESS
Process Systems
Pilot Plants, Bulk Material
Weighing & Batching and
Customized Special Purpose
Process Equipment.
Automation
Design, Development, Supply, Erection and Commissioning of Turnkey Automation Systems for Process Plants.
Panels
Specialized control panels for imported equipment, flameproof control panels for Hazardous Area and other standard panels.
IiOT
Offering wide range of diverse services, with our expert staff and domain expertise, to fulfil the Industry 4.0 related requirements of companies
Valued Customers
All Around the World
Some of our esteemed clientele and we are proud to be associated with them
Established in the year 1996 as a partnership firm; today, PRETECH Automation Pvt. Ltd., a privately held limited liability company, has three business verticals – Process Systems (EPC), Process Automation (Projects) and Control Panel (Manufacturing)for various industries.
Process Systems – Engineering, Procurement & Construction (EPC) of Turnkey Pilot Plants, Bulk Material Handling, Weighing & Batching and Special Purpose Skid Mounted Assemblies including Process Equipment, Mechanical Structure, Piping, Electrical and Instrumentation
Automation – Automation business carters to the industrial automation requirements on turnkey basis including Design, Manufacturing, Supply, Erection and Commissioning of process Instrumentation, Automation Control System and Electrical System. This division also offers Services for Engineering & Project Management from concept to commissioning for Automation of Process Plants.
Control Panels – Panel business is a professional set-up for design, manufacture and testing of all types of Automation & Electrical (LV) Control Panels. We specialize in developing control panels for imported machines / equipment, local flameproof control panels for Hazardous Area and other such customized requirements.
To briefly introduce our organization, just a few highlights about us.
- 450+ projects completed in various industries
- Industry verticals covered are – Pharmaceutical, Healthcare, Fragrance & Flavours, Oil & Gas, Petrochemicals, Chemicals, Fine Chemicals, Agro-chemicals, Paint, Pigment, Dyes, Dairy, Brewery, Distillery, Biotechnology, Water & Waste treatment, Power, Material Handling and so on.
- Unit Operations handled — Blending, Reaction (Hydrogenation, Nitration, Ethoxylation, Chlorination, Bromination etc.) Evaporation, Distillation, Crystallization, Centrifuging, Drying, Bulk Material Handling, Boiler, Furnace etc.
- Strong engineering support in design, commissioning and beyond.
- Working experience with major consultants like UHDE, TCE, MECON, EIL, TUV, DCPL, Essar Engineering, BHEL, Sulzer, Spectrum, Zeppelin, Quanta,
Chemionix, Synergy and many more. - Our systems and services are exported to Nepal, Malaysia, Indonesia, Middle-east Countries like UAE, Saudi Arabia and EU nations (Poland, Germany) etc.
PROCESS SYSTEMS
Engineering, Procurement & Construction (EPC) of Turnkey Pilot Plants, Bulk Material Handling, Weighing & Batching and Special Purpose Skid
Mounted Assemblies including Process Equipment, Mechanical Structure, Piping, Electrical and Instrumentation.
Pilot Plant
Engineering, manufacture, testing and
supply of Pilot scale process plants
including Process Equipment, Mechanical
Structure, Piping, Electrical and
Instrumentation (EPC contract) as per
customer’s basic concept.
Weighing & Batching
Engineering, manufacture, testing and
supply of Bulk Material Weighing &
Batching systems including Material
Handling Equipment, Mechanical
Structure, Piping, Electrical and
Instrumentation (EPC contract).
Skid / Equipment
Design, manufacture, testing and supply
of Ready to Use Special Purpose
Equipment for various use in process and
/ or utility. Some of such ready to use
products are.. Metering Mobile Trolley,
Single utility system, Hot Water System
etc.
AUTOMATION
Automation business caters to the industrial process automation requirements on turnkey basis from concept to commissioning of process, Instrumentation, Automation Control System and Electrical System.
Control & Instrumentation
Projects
Control Systems
(DCS / SCADA / PLC)
Engineering & Project Management Services
Turnkey Projects (Control & Instrumentation)
- Design, Manufacturing, Supply, Erection, Commissioning of process Instrumentation, PLC / SCADA / DCS.
- Detailed Engineering, Drawings and Documentation as per standard engineering practice
- Quality documentation as US FDA Part 11 / GAMP including DQ /1Q / 0Q / PQ.
- Design, Sizing, Selection, Sourcing, Supply of sensors / transmitters / actuated valves etc.
- State of the art PLC / SCADA / DCS with control & Marshalling cabinets, Computers, Console and required networking accessories.
- Factory Acceptance Test (FAT)
- Design, Sizing, Selection, Sourcing Supply of Cables, cable trays and other hardware
- Deputation of Engineers / Supervisors & Technicians for site Installation
- Calibration, Commissioning and production trials
- Training & Site Acceptance Test (SAT)
Turnkey Projects (Control System)
- The scope is similar to C&l project described above, but excludes field instrumentation and site installation
- PRETECH is authorized system integrator of Schneider Electric for their range of PLC, HMI, SCADA & DCS
- Extremely reliable Control System solutions offered based on vast domain expertise of PRETECH’s team
- From simple to most complex solutions including single non-redundant controller based architecture to hot standby multi-controller distributed
- From simple to most complex solutions including single non-redundant controller based architecture to hot standby muiti-controller distributed configurations are available from Schneider Ecostruxure™ platform.
Engineering & Project Management Services (Control & Instrumentation)
- This division offers Services for Engineering & Project Management from concept to commissioning for Automation of Process Plants.
The scope may typically include: - Design & detailing of complete instrumentation control system required for proper Control & monitoring of plant.
- Quality documentation as US FDA Part 11 / GAMP including DQ /1Q / 0Q / PQ.
- Preparation of P&I diagram with proper instrument symbols, tag numbers etc.
- Design & Selection of field Instrumentation as per process conditions.
- Preparation of technical MR with detailed specifications of field instruments for procurement purpose.
- Designing the concept of Control System (DCS / PLC & SCADA) with basic system architecture.
- Preparation of MR with detailed specifications of Control System (DCS / PLC & SCADA) for procurement purpose.
- Preparation of specification for UPS for C&! system.
- Preparation of Typical Hook-up schematics for field instruments.
- Preparation of Typical Bill Of Material for installation hardware.
- Preparation of specification for cable trays and instrumentation cables.
- Evaluation and technical comparison of vendors’ offers and other technical support during procurement.
- Review of vendors’ design / calculation / manufacturing drawings.
- Inspection of all major items at supplier’s works prior to dispatch.
- Calculation of requirement of instrument air.
- Supervision for installation, pre-commissioning & commissioning activities.
PANELS
Automation Panels
- DCS Panels.
- Marshalling Panels.
- PLC cum Marshalling Panels.
- PLC cum MCC Panels.
Electrical Panels
- MCC Panels.
- iMCC(smart MCC) Panels.
- Soft Starter Panels.
- VFD Drive Panels.
- PDBs
Flameproof Panels
- Flameproof Automation Panels
- Flameproof PLC Panels
- Flameproof Electrical Panels
- Flameproof Drive Panels
- Flameproof Local Control Panel for Critical Equipment
INDUSTRY – IiOT
PRETECH’s 25+ years of domain expertise in Chemicals & Life science Industry.
Having realized the scope of bridging the space between ERP, MES and the Plant Data; PRETECH offers industrial IT solutions to facilitate the business owners/CEOs / top managers.
These solutions are built on ‘plug and play’ type customizable software modules which include Data Analytics, Al, ML and other state of the art technologies as required.
It provides connectivity to the business assets with assured data security through options of cloud based as well as on-site hosting
Industry 4.0/ liOTSolutions
- Visualize… the business processes live, monitor the key business parameters on your PC / Laptop and smart phones / devices,
- Integrate… entire manufacturing business from sales order to production planning to RM / FG inventory.
- Optimize… the asset utilization through Uptime monitoring, Standby alerts, percentage occupancy / utilization, performance analysis, and maintenance alerts.
- Combat… against the odds by getting Live and Predictive alerts about costs, asset availability, productivity, inventory and other key business parameters.
- Sail… smoothly through theturbulent market by providing agility to the business to quickly realign with market dynamics and easily adopt to the changes in the processes.
- Adopt… the changes in the processes agilely by quickly realigning the business with market dynamics.
OUR CLIENTS
PHARMA & AROMA
